DIY Santa Hat Headband (free pattern and SVG files)

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You can make this DIY Santa Hat Headband with this free pdf pattern and SVG file!  This cute Christmas hat headband is perfect for ugly sweater parties, school performances and holiday events. With just a few materials you can easily make a mini Santa hat for yourself or friends. 

DIY Santa Hat Headband made with fleecefun's free template and tutorial

I’m providing an SVG file to so you can use your cutting machine to cut if out in a flash.  This mini hat comes in 3 sizes small ( 4″), medium (6″) and large (8″)  so you can make it just the size you want!  While I am making this out of stiff felt you can also use cardstock ( I just love the look of felt!).  I’ve also included an elf variation of the hat too!

If you’re looking for a full version of a Santa Hat I have the free pattern here sizes baby to adult!

Step-by-step guide to making a Santa Hat headband with fleecefun's free template

YOU WILL NEED:

Please note that the paper you print the printable on will affect the color nicer paper ( i.e. more expensive paper) tends to yield better results.

  • 1 sheet of stiff felt in red (or whatever color you want your hat to be)
  • 1 sheet of stiff felt in white or 1/8 yard of white faux fur for the brim
  • A white PomPom
  • 1 headband
  • Glue gun and glue sticks
  • Scissors or Die Cutting machine like a Cricut Maker
  • Lint roller (especially if using faux fur)
  • Pen
  • Get the free pattern and SVG file here.

note

You can use cardstock instead of felt

Assembling the mini Santa hat for your Christmas headband using fleecefun's pattern

DIY Santa Hat Headband (free pattern and SVG files) Instructions:

Youtube video

Step 1 – Cut out the Mini Santa Hat headband pattern

Cut out mini Santa hat pieces using fleecefun's free template and tutorial

If you’re making the large size you will need to tape the pattern together.  For the Medium and Small sizes no assembly in necessary.

Preparing the felt pieces for the mini Santa hat with fleecefun's free pattern

Trace the desired size of Santa Hat  and circle onto the felt using a pen. And cut out

Using fleecefun's free template to cut out pieces for the DIY Santa hat

Set these pieces aside.

DIY mini Santa hat pieces cut from fleece following fleecefun's tutorial

From the white cut out the desired brim.

cutting out the brim using the pattern

If using faux fur trace and cut from the WRONG side (the not furry side) of the fabric.  Once cut take faux fur outside and shake off excess.  All of these pieces can also be cut out using the SVG file.

complete items cut out from the pattern

These items make up 1 DIY Santa Hat Headband.

Step 2 – Make the Cone Section of the DIY Santa Hat

Forming the cone shape for the Santa hat using fleecefun's free template

Line up the brim with the bottom of the hat.

quick tip

If it doesn’t quite line up try flipping the hat over. Glue the brim in place.

Assembling the cone section of the mini Santa hat with fleecefun's tutorial

If making the elf version make sure that you glue down the tops of each point so the brim will stay in place.

Creating the DIY Santa hat cone with fleecefun’s free pattern and instructions

Once the brim is secure flip the hat over.

Shaping the mini Santa hat cone using fleecefun's free tutorial

Fold in each side of the cone using the slants at each end as a guide.  These will serve as the seam to glue the cone together.

DIY Santa hat cone shape made with fleecefun's free pattern and tutorial

Finger crease each side of the Christmas hat.

bringing the cone together

With each side folded down bring the cone together.

gluing the seam and holding the hat in place

Hot glue along the seam and hold the hat in place to let the glue set.

pop out the hat to shape the cone

Once the glue is cool pop out the hat and help shape the cone.

cone is done for the hat

Step 3 – Bring personality to the Christmas Headband

Adding custom touches to the Santa hat headband with fleecefun's tutorial

Glue a pompom to the top of the hat.

Personalizing the festive headband with fleecefun's free template and instructions

Fold the top over and inch or two at the seam and glue down.

Step 4 – Add the Santa Hat to the Headband

Attaching the mini Santa hat to the headband with fleecefun’s free template

Taking the circle to the hat glue it to the underside of the headband off center.

Securing the Santa hat to your DIY headband using fleecefun’s tutorial

Place the Santa hat on top of the headband and glue the circle to the inside of the hat – leaving some space around the head band at each side too flex.

gluing a clip or comb to the hat

If headbands aren’t your thing you glue a clip or a comb to the underside.

DIY Santa hat headband assembly using fleecefun’s free tutorial

That’s how you make a Santa Hat Headband!

A few ideas:

  • Leave off the headband and use the Christmas Hat as a tier tray décor.
  • Use the clip version and the small size and turn it into an ornament.
  • Place a jingle bell inside the hat before gluing it to the circle/headband for some fun holiday noise.

DOWNLOAD THE FREE PATTERN HERE.

You can get a free copy of Adobe reader here. By downloading  you are agreeing to pattern terms of use.  Fill out the form to get it sent right to you.

A cheerful woman smiling while wearing a festive, pink and white DIY mini santa hat, surrounded by colorful holiday decorations. Text at the bottom reads "CLICK TO GO TO DOWNLOAD.

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One Comment

  1. I used this to make my youngest’s gift this year. He asked Santa for a spider stuffy that is “ready for Christmas” with a Santa hat. We were able to find a stuffy he would like but no one had a hat to fit it so we made the small one for your headband and put a piece of elastic strap on it so it would stay on but he could take it off if he wants to. It’s perfect! He is going to love it.

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