DIY Mini Witch Hat (No Sew, Free PDF and SVG)

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No Sew Costume: This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze!

This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!Special thanks to Surebonder for sponsoring this post! The opinions expressed and tutorial are my own.  Is there anything more fun than a fabulously decorated witch hat?  There are so many amazing ways you can decorate a hat to make it yours.  This DIY will show you how to make the mini witch hat base and then you add your own style from there!  The three sizes are large  – 7.5 inches tall, medium – 6 inches tall and small – 4.5 inches tall.

 For this project you will need:

Surebonder Cordless/Corded High Temperature Mini Hot Glue Gun With Detail Tip

Surebonder Silicone Glue Pad 

Black Fabric Hot Glue Stick, Mini (LOVE these)

Stiff felt sheet (or craft foam can be an alternative)

Ribbon and items to decorate your hat

Somethings to trace the pattern (like white chalk -if you’re not using a machine to cut out the pattern)

Headband or Hair clip  (the hariclip works best with the smallest size)

Fleece Fun’s Free PDF pattern or SVG files (available at the end of the post)

This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

 

 DIY Mini Witch Hat Tutorial

Step 1 – Cut out the Mini Hat

glue gun and glue sticks stitting on a mat. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!While we’re cutting things out – be sure to have your Surebonder glue gun plugged in and warming up so it’s ready to go!

tracing hat pattern onto felt. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Decide which size of mini hat you’re making (there’s a small, medium and large). 

witch hat template outlines on felt. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Cut out the paper pattern and trace it onto the fabric.

Cutting out the pattern. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Cut out the pattern either with scissors (or using the SVG file and Cricut Machine) Be sure to keep the center hole from the brim – we’ll be using that later!

All of the items cut out. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Step 2 – Begin to Assemble the Cone to the Witch Hat

folding over the dge. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

There are two “lips” on each side of the cone.  fold each of them in towards the interior of the cone.

folding both edges of the cone over/ This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Give them a firm crease pressing with your fingers.

brining the cone of the witch hat together. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!See how we’re going to glue the folds together?

gluing the cone of the hat. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Using the awesome black fabric (seriously I love this for Halloween Projects) place glue along the folded edge.

pinching the cone of the wit hat together. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!Press the two sides together – using the folds we just made as a seam.

the cone glued together. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Continue to add glue all the way down the cone.  Press the seam together – it’s ok if you much the cone a little in the process – we can pop it out later.

the cone shape restored. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Stroighern out the cone and check the seam – I love how the black glue blends.

finished cone. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Step 3 – Bring the Brim and Cone Together.

Placing the brim on the cone. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Insert the cone into the brim and bring it close to the base of the cone.

Gluing the brim to the cone. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Close to the edge of the cone of the Mini Witch Hat, add a line a glue all the way around.

hat glued together. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Gently pull the brim onto the glue and allow to dry.

Step 4 – Decorate the Mini Witch Hat!

adding ribbon to the hat. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Now to the fun part of adding some personality to the hat!  I like to glue on ribbon around the base of the brim.

addin other decor to the witch hat. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Then slowly build items to make the hat. ( Halloween wreath picks from your local craft store are perfect for this)

decorated witch hat. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Once you’re happy with the look of the hat, it’s time to move onto the next step!

Step 5 – Add the Head Band or Hair Clip to the Mini Witch Hat

little circle glued to the headband. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

Remember that inner circle I told you to hold onto?  Now it’s time to use it! Glue the circle to inside of the headband – I like to place the hat off center.

adding the headband and circle to the witch hat. This DIY Mini Witch Hat is no sew and comes with a free PDF pattern and SVG template to make it a breeze! 3 mini sizes so you can make the perfect hat!

No glue the sides of the circle are 90 degrees away from the headband – leave the sides that have the head band open so it can “flex”.

finished witch hat

Now your mini witch hat is ready for wearing! 

Or…

For the clip on the small mini hat. 

Glue half of the clip to the inside of the inner circle.

Then glue the circle to the inside of the cone.  Allow glue to dry before wearing.

DOWNLOAD THE MINI WITCH HAT PDF PATTERN BY CLICKING THE PICTURE BELOW, GET THE PDF AND SVG FILES BY FILLING OUT THE FORM BELOW:

By downloading you are agreeing to pattern terms of use. You can download the files by filling out the form below or here.

OTHER COSTUME HAT PATTERNS: 

MORE HARRY POTTER CRAFTS:

MORE HALLOWEEN TUTORIALS:

MORE FREE CAPE PATTERNS YOU MAY ALSO LIKE:

 

4 Comments

  1. Adobe Acrobat Reader comes up right away and says could not open “Halloween no sew mini witch hats (8), zip’ because it is either not a supported file type or because the file has been damaged (for example, it was sent as an email attachment and wasn’t correctly decoded). So it won’t let me see the file to right click on it.

    1. Hi Sue you need to unzip the file first. If you are on an iPhone there are instructions in the email on how to handle. I just check it personally and it’s working fine. The file just needs to be unzipped. If all you need is the pdf just click the picture above the form and it will give you the PDF file.

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